August 02, 2022 Volume 18 Issue 29

Mechanical News & Products

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hyperMILL 2024 CAD/CAM software suite

OPEN MIND Technologies has introduced its latest hyperMILL 2024 CAD/CAM software suite, which includes a range of powerful enhancements to its core toolpath capabilities, as well as new functionality for increased NC programming efficiency in applications ranging from 2.5D machining to 5-axis milling. New and enhanced capabilities include: Optimized Deep Hole Drilling, a new algorithm for 3- and 5-axis Rest Machining, an enhanced path layout for the 3D Plane Machining cycle, better error detection, and much more.
Learn more.


One-part epoxy changes from red to clear under UV

Master Bond UV15RCL is a low-viscosity, cationic-type UV-curing system with a special color-changing feature. The red material changes to clear once exposed to UV light, indicating that there is UV light access across the adhesive material. Although this change in color from red to clear does not indicate a full cure, it does confirm that the UV light has reached the polymer. This epoxy is an excellent electrical insulator. UV15RCL adheres well to metals, glass, ceramics, and many plastics, including acrylics and polycarbonates.
Learn more.


SPIROL Press-N-Lok™ Pin for plastic housings

The Press-N-Lok™ Pin was designed to permanently retain two plastic components to each other. As the pin is inserted, the plastic backfills into the area around the two opposing barbs, resulting in maximum retention. Assembly time is quicker, and it requires lower assembly equipment costs compared to screws and adhesives -- just Press-N-Lok™!
Learn more about the new Press-N-Lok™ Pin.


Why hybrid bearings are becoming the new industry standard

A combination of steel outer and inner rings with ceramic balls or rollers is giving hybrid bearings unique properties, making them suitable for use in a wide range of modern applications. SKF hybrid bearings make use of silicon nitride (twice as hard as bearing steel) rolling elements and are available as ball bearings, cylindrical roller bearings, and in custom designs. From electric erosion prevention to friction reduction and extended maintenance intervals, learn all about next-gen hybrid bearings.
Read the SKF technical article.


3M and Ansys train engineers on simulating adhesives

Ansys and 3M have created an advanced simulation training program enabling engineers to enhance the design and sustainability of their products when using tapes and adhesives as part of the design. Simulation enables engineers to validate engineering decisions when analyzing advanced polymeric materials -- especially when bonding components made of different materials. Understand the behavior of adhesives under real-world conditions for accurate modeling and design.
Read this informative Ansys blog.


New FATH T-slotted rail components in black from AutomationDirect

Automation-Direct has added a wide assortment of black-colored FATH T-slotted hardware components to match their SureFrame black anodized T-slotted rails, including: cube connectors (2D and 3D) and angle connectors, joining plates of many types, brackets, and pivot joints. Also included are foot consoles, linear bearings in silver and black, cam lever brakes, and L-handle brakes. FATH T-slotted hardware components are easy to install, allow for numerous T-slotted structure configurations, and have a 1-year warranty against defects.
Learn more.


Weird stuff: Moon dust simulant for 3D printing

Crafted from a lunar regolith simulant, Basalt Moon Dust Filamet™ (not a typo) available from The Virtual Foundry closely mirrors the makeup of lunar regolith found in mare regions of the Moon. It enables users with standard fused filament fabrication (FFF) 3D printers to print with unparalleled realism. Try out your ideas before you go for that big space contract, or help your kid get an A on that special science project.
Learn more.


Break the mold with custom injection molding by Rogan

With 90 years of industry experience, Rogan Corporation possesses the expertise to deliver custom injection molding solutions that set businesses apart. As a low-cost, high-volume solution, injection molding is the most widely used plastics manufacturing process. Rogan processes include single-shot, two-shot, overmolding, and assembly. Elevate your parts with secondary operations: drilling and tapping, hot stamping, special finishes, punch press, gluing, painting, and more.
Learn more.


World's first current-carrying fastening technology

PEM® eConnect™ current-carrying pins from Penn-Engineering provide superior electrical connections in applications that demand high performance from internal components, such as automotive electronics. This first-to-market tech provides repeatable, consistent electrical joints and superior installation unmatched by traditional fastening methods. Features include quick and secure automated installation, no hot spots or poor conductivity, and captivation options that include self-clinching and broaching styles.
Learn more about eConnect pins.


New interactive digital catalog from EXAIR

EXAIR's latest catalog offers readers an incredible source of innovative solutions for common industrial problems like conveying, cooling, cleaning, blowoff, drying, coating, and static buildup. This fully digital and interactive version of Catalog 35 is designed for easy browsing and added accessibility. Customers can view, download, print, and save either the full catalog or specific pages and sections. EXAIR products are designed to conserve compressed air and increase personnel safety in the process. Loaded with useful information.
Check out EXAIR's online catalog.


5 cost-saving design tips for CNC machining

Make sure your parts meet expectations the first time around. Xometry's director of application engineering, Greg Paulsen, presents five expert tips for cutting costs when designing custom CNC machined parts. This video covers corners and radii, designing for deep pockets, thread depths, thin walls, and more. Always excellent info from Paulsen at Xometry.
View the video.


What can you secure with a retaining ring? 20 examples

From the watch dial on your wrist to a wind turbine, no application is too small or too big for a Smalley retaining ring to secure. Light to heavy-duty loads? Carbon steel to exotic materials? No problem. See how retaining rings are used in slip clutches, bike locks, hip replacements, and even the Louvre Pyramid.
See the Smalley design applications.


Load fasteners with integrated RFID

A crane, rope, or chain may be required when something needs lifting -- plus anchoring points on the load. JW Winco offers a wide range of solutions to fasten the load securely, including: lifting eye bolts and rings (with or without rotation), eye rings with ball bearings, threaded lifting pins, shackles, lifting points for welding, and more. Some, such as the GN 581 Safety Swivel Lifting Eye Bolts, even have integrated RFID tags to clearly identify specific lifting points during wear and safety inspections and manage them digitally and without system interruption.
Learn more.


Couplings solve misalignments more precisely with targeted center designs

ALS Couplings from Miki Pulley feature a simplistic, three-piece construction and are available in three different types for more precisely handling parallel, angular, or axial misalignment applications. The key feature of this coupling design is its center element. Each of the three models has a center member that has a unique and durable material and shape. Also called a "spider," the center is designed to address and resolve the type of misalignment targeted. Ideal for unidirectional continuous movement or rapid bidirectional motion.
Learn more.


What is 3D-MID? Molded parts with integrated electronics from HARTING

3D-MID (three-dimensional mechatronic integrated devices) technology combines electronic and mechanical functionalities into a single, 3D component. It replaces the traditional printed circuit board and opens up many new opportunities. It takes injection-molded parts and uses laser-direct structuring to etch areas of conductor structures, which are filled with a copper plating process to create very precise electronic circuits. HARTING, the technology's developer, says it's "Like a PCB, but 3D." Tons of possibilities.
View the video.


UCLA scientists discover places on the Moon where it's always 'sweater weather'

Researchers found that shadowed areas of a pit (pictured above) in the Mare Tranquillitatis region stay consistently cool during the day and night. The pit likely leads to a similarly temperate lava cave. [Credit: NASA/GSFC/Arizona State University]

 

 

 

 

By Holly Ober, UCLA

Future human explorers on the Moon might have 99 problems, but staying warm or cool won't be one. A team led by planetary scientists at UCLA has discovered shady locations within pits on the Moon that always hover around a comfortable 63 degrees Fahrenheit (F).

The pits, and caves to which they may lead, would make safer, more thermally stable base camps for lunar exploration and long-term habitation than the rest of the Moon's surface, which heats up to 260 degrees F during the day and drops to 280 F below zero at night.

Pits were first discovered on the Moon in 2009, and since then, scientists have wondered if they led to caves that could be explored or used as shelters. About 16 of the more than 200 pits are probably collapsed lava tubes, said Tyler Horvath, a UCLA doctoral student in planetary science, who led the new research. Two of the most prominent pits have visible overhangs that clearly lead to some sort of cave or void, and there is strong evidence that another's overhang may also lead to a large cave.

Lava tubes, also found on Earth, form when molten lava flows beneath a field of cooled lava or a crust forms over a river of lava, leaving a long, hollow tunnel. If the ceiling of a solidified lava tube collapses, it opens a pit that can lead into the rest of the cavelike tube.

Horvath processed images from the Diviner Lunar Radiometer Experiment -- a thermal camera and one of six instruments on NASA's robotic Lunar Reconnaissance Orbiter -- to find out if the temperature within the pits diverged from those on the surface.

Focusing on a roughly cylindrical 100-m-deep depression about the length and width of a football field in an area of the Moon known as the Mare Tranquillitatis, Horvath and his colleagues used computer modeling to analyze the thermal properties of the rock and lunar dust and to chart the pit's temperatures over a period of time.

The results, recently published in the journal Geophysical Research Letters, revealed that temperatures within the permanently shadowed reaches of the pit fluctuate only slightly throughout the lunar day, remaining at around 63 F. If a cave extends from the bottom of the pit, as images taken by the Lunar Reconnaissance Orbiter Camera suggest, it too would have this relatively comfortable temperature.

A good place for a base? Scientists predict that some lunar pits lead to lava tubes like the one seen here in Hawaii Volcanoes National Park. The Moon has similar tunnels, which were left behind after molten lava flowed beneath the surface. [Credit: Frank Schulenberg/Creative Commons]

 

 

 

 

The research team, which also included UCLA professor of planetary science David Paige and Paul Hayne of the University of Colorado Boulder, believes the shadowing overhang is responsible for the steady temperature, limiting how hot things get during the day and preventing heat from radiating away at night. Meanwhile, the sunbaked part of the pit floor hits daytime temperatures close to 300 F, some 40 degrees hotter than the Moon's surface.

"Because the Tranquillitatis pit is the closest to the lunar equator, the illuminated floor at noon is probably the hottest place on the entire Moon," said Horvath.

A day on the Moon lasts nearly 15 Earth days, during which the surface is constantly bombarded by sunlight and is frequently hot enough to boil water. Unimaginably cold nights also last about 15 Earth days. Inventing heating and cooling equipment that can operate under these conditions and producing enough energy to power it nonstop could prove an insurmountable barrier to lunar exploration or habitation. Solar power -- NASA's most common form of power generation -- doesn't work at night, after all. (NASA currently has no plans to establish an exploration base camp or habitations on the Moon.)

Building bases in the shadowed parts of these pits allows scientists to focus on other challenges, like growing food, providing oxygen for astronauts, gathering resources for experiments, and expanding the base. The pits or caves would also offer some protection from cosmic rays, solar radiation, and micrometeorites.

"Humans evolved living in caves, and to caves we might return when we live on the Moon," said Paige, who leads the Diviner Lunar Radiometer Experiment.

Diviner has been mapping the Moon continuously since 2009, producing NASA's second largest planetary dataset and providing the most detailed and comprehensive thermal measurements of any object in our solar system, including Earth. The team's current work on lunar pits has improved data from the Diviner experiment.

"Because nobody else had looked at things this small with Diviner, we found that it had a bit of double vision, causing all of our maps to a be a bit blurry," said Horvath. The team worked to align the many images taken by the instrument until they could achieve an accurate thermal reading down to the level of a single pixel. This process yielded much higher resolution maps of the Moon's surface.

Data from the early stages of this lunar pit thermal modeling project were used to help develop the thermal management system of the rover for NASA's proposed Moon Diver mission. Horvath and Hayne were part of the science team for this mission, which aims to have the rover rappel into the Tranquillitatis pit to research the layers of lava flows seen in its walls and to explore any existing cave.

Horvath and Paige are science team members for a new lunar-bound thermal camera (led by Paul Hayne) named L-CIRiS, which will head to the lunar south pole in late 2023 to get the first ground-based thermal images.

Published August 2022

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